Composite Base
Cross-linked polymers based on silicon and oxygen atoms form a stable medium for holding additives or structural fibres. The silicone matrix acts as the continuous phase in a composite material to provide flexibility and heat resistance. It maintains its physical state over a broad temperature range.
Chemical Structure
Siloxane bonds create a backbone that is more resistant to oxidation than the carbon-based chains found in organic polymers. This structure allows the material to remain stable at temperatures exceeding 200 degrees Celsius. The properties can be tuned by changing the side groups attached to the silicon atoms.
Filler Distribution
Functional fillers like silver or carbon black are dispersed within the polymer to provide electrical conductivity. If the concentration of these particles reaches the percolation threshold, the entire material becomes conductive. The matrix must bond well with these fillers to ensure a consistent performance across the entire volume.
Industrial gaskets and seals utilize this material where both compliance and environmental resistance are required. Processing involves mixing the resin with a catalyst just before the part is formed.
Mechanical Fragility
Fragility in some formulations limits the use of the material in applications where it might be subjected to sharp edges. Reinforcement with fabric or glass fibres is often necessary to improve the mechanical durability.