Semiconductor Modification
The intentional introduction of trivalent impurity atoms into a silicon crystal lattice alters the electrical conductivity and strain sensitivity of the material. This process, specifically piezoresistor boron doping, is used to manufacture the sensing elements of micro-machined pressure transducers.
Sensitivity Coefficient
The concentration of the introduced boron atoms determines the gauge factor of the resulting piezoresistors. Through piezoresistor boron doping, engineers can adjust how much the electrical resistance changes when the silicon diaphragm is deformed by pressure. Higher doping levels reduce the overall sensitivity but improve the linearity of the sensor output.
Temperature Coefficient
The electrical resistance of doped silicon is highly sensitive to temperature variations, which can cause measurement errors. By optimizing piezoresistor boron doping, the temperature coefficient of resistance can be balanced against the temperature coefficient of the gauge factor. This thermal balancing simplifies the design of the compensation circuitry used in the pressure transmitter.
Process Calibration
Ion implantation and subsequent thermal drive-in steps must be tightly controlled to achieve the desired dopant profile across the wafer. Inconsistent piezoresistor boron doping leads to resistance mismatches within the Wheatstone bridge, which causes zero-point drift. Modern fabrication facilities monitor sheet resistance and junction depth to ensure the sensor batches meet the required metrological specifications.